Aluminium Formwork Systems

Precision Formed.
Engineered for Strength.

"These people manufacture the backbone of skyscrapers."

Explore Our Solutions Protocol & Specs

01 / DURABILITY250+ Cycle Life

Constructed from high-grade structural alloy to maximize repeat casting cycles without degradation.

02 / EFFICIENCYMonolithic Cast

Simultaneous pouring of slabs, beams, walls, and columns, reducing the construction floor cycle time.

03 / PERFORMANCEZero-Defect Concrete

High-precision modular panel alignment delivers a smooth concrete finish requiring minimal plastering.

Company Overview

A Synergy of Heritage and Modern Technology

Qore Formwork is an advanced construction-tech pioneer specializing in high-durability aluminium formwork systems for global infrastructure and real estate developers. While Qore represents the modern frontier of monolithic casting, our foundation is built upon the formidable legacy of Raj Fabrication Group, established in 2009.

Over 17 years of specialized fabrication forms our operational backbone. By integrating heavy-industry mastery with robotic automation and custom alloy extrusion, we deliver systems engineered for rapid, zero-defect vertical construction.

17+ YearsFabrication HeritageBackbone of operational mastery

2009Foundation EstablishedRoots in Raj Fabrication Group

200+Repeat Cast CyclesGrade 6061-T6 alloy durability

60 kN/m²Load Pressure RatingHigh-velocity pour resistance

Learn About Our Heritage & Executive Leadership→

Qore Heavy Fabrication and Automated Formwork Manufacturing Facility

Heavy Fabrication Backbone

Operational Benchmark // Since 2009Grade 6061-T6 Extrusion & Robotic Welds

Certified QA

Active Site Erection

Monolithic Core Casting

Performance Advantage // System Benchmarks

Pillars of Monolithic Structural Superiority

Engineered from Grade 6061-T6 structural alloy to replace conventional shuttering variables with absolute geometric certainty, rapid cycle turnaround, and maximum ROI.

60 kN/m²Lateral Load Capacity

200+ CastsRepeat Durability

±1.0 mmPlumb Alignment QA

01 // Velocity Benchmark

Accelerated
Floor Turnover

Slash floor-to-floor timelines with high-velocity monolithic casting workflows engineered for simultaneous wall and slab completion in standard 4-to-5 day cycles.

4–5 Day Monolithic PourZero Timber DelayRapid De-shuttering

Monolithic High-Rise Standard+45% Faster Delivery

02 // Precision±1.0mm

Absolute Geometric Alignment

Zero Structural Deflection

Attain millimetric geometric precision consistently across all floor levels, ensuring perfectly plumb walls and smooth cast finishes with zero post-pour plastering.

Wall & Slab Plumbness100% Guaranteed

03 // Ergonomics21–24 kg/m²

Autonomous Crane-Free

Manual Erection Mobility

Eliminate heavy-crane dependency and logistical bottlenecks with modular panels lightweight enough for effortless 2-worker manual erection and stripping.

Handling OverheadZero Crane Locks

04 // IntelligenceBIM CAD

Optimized Schedules

Custom Blueprint Layouts

Maximize repetition efficiency with custom-engineered component schedules that eliminate unnecessary fillers and streamline tie-rod locking arrangements.

Panel Customization100% Model Match

05 // DurabilityGrade 6061-T6

Enduring Durability

200+ Repeat Cast Cycles

Scale developer asset ROI with extruded structural alloy panels engineered to withstand 200+ repetitive concrete pours without losing dimensional tolerances.

Operational Lifespan200+ Cycles

06 // Evergreen Circular Metallurgy

100% Recyclable Alloy & Melt-Back Asset Re-engineering

Qore Formwork delivers an industry-leading circular asset lifecycle. When a project concludes, on-site aluminium panels are recovered and melted down in our certified furnaces, re-extruding them into factory-spec monolithic systems with zero timber deforestation.

Explore Circular Consultancy→

100%Scrap Value Recovered

ZeroTimber Deforestation

What We Deliver

End-to-End Asset Lifecycle Solutions

We manage the entire structural formwork lifecycle from initial blueprint modeling and robotic manufacturing to site pouring and circular re-engineering.

Explore All Solutions→

Live on-site aluminium formwork system alignment

Bespoke Engineering

CAD / BIM Modeling

01 // Pillar

Integrated Formwork Solutions

Custom-designed monolithic formwork systems tailored precisely to structural blueprints for seamless wall and slab alignment.

Custom 3D BIM SchedulesMonolithic Casting SetupZero Deflection Tolerance

Explore Capability→

Precision aluminium formwork manufacturing and welding

Precision Fabrication

Grade 6061-T6 Alloy

02 // Pillar

Automated Factory Manufacturing

Heavy-industrial manufacturing with automated friction stir & argon-gas MIG welding, delivering panels engineered for 200+ cast cycles.

Robotic MIG Welds4.0mm High-Tensile WebPowder-Coated Release

Explore Capability→

Formwork re-engineering and material refurbishment

Circular Asset Lifecycle

100% Scrap Recovery

03 // Pillar

Formwork Re-engineering & Melt-Back

Adapting existing inventory to new tower layouts and melting depleted panels into virgin-spec profiles to maximize developer ROI.

100% Material RecoveryInventory ReprofilingZero Timber Deforestation

Explore Capability→

Active high-rise tower construction with Qore formwork

Site Execution

4-to-5 Day Cycles

04 // Pillar

Site Cadence & Technical Coordination

Dedicated on-site engineering supervision, crew alignment leveling, and logistical cycle management to secure fast floor turnarounds.

4-to-5 Day Floor CyclesOn-Site Alignment QACrane-Free Manual Handling

Explore Capability→

Site Cadence

The 4-to-5 Day Monolithic Cycle Protocol

A hallmark of Qore Aluminium Formwork is establishing an orchestrated logistical flow that synchronizes multi-trade crews into a predictable daily casting cadence.

Real On-Site High-Rise Erection with Qore Aluminium Formwork

Live Project Execution

Active Cycle Velocity

Standard 4-to-5 Day Floor Turnaround

Monolithic Casting Protocol100% Crane-Free

Engineered modular panels synchronize multi-trade crews for rapid, zero-defect vertical construction without plastering overhead.

View Interactive SOP Dashboard→Phase 1–6

01Dawn

Wall Layout & Vertical Reinforcement

Deploy vertical starter bars and perimeter kickers as soon as previous slab is walkable.

02Morning

Vertical Panel Erection & Alignment

Simultaneous assembly of internal shear walls and external columns with plumb alignment pins.

03Mid-day

Beams & Deck Panel Assembly

Install mid-beams, prop heads, and lightweight deck panels to form flat ceiling geometry.

04Afternoon

Slab Reinforcement & MEP Conduits

Lay top slab rebar meshes in parallel with electrical, sanitary, and HVAC conduit sleeves.

05Evening

Laser Inspection & Final Box-up

Final dimensional audit, tie-rod tightening, and laser level check prior to concrete pump setup.

06Night

The Monolithic Pour

Simultaneous continuous pour of walls, beams, columns, and slabs. Cycle resets at daybreak.

Technical Data

Engineered System Specifications

Datasheet specifications of the Qore monolithic formwork range. Built to withstand high concrete lateral pressure while remaining easily maneuverable.

View Technical Datasheets→

60 kN/m²Lateral Concrete PressureHigh-pour load tolerance

21 - 24 kg/m²Manual Handling WeightCrane-free lightweight

200+ CyclesAsset Reusability SpanWith proper site care

Grade 6061-T6Extruded Alloy MatrixStructural tensile strength

Structural Parameters

ISO / ASTM Compliant

System TypeMonolithic system formwork (walls, columns, slabs, beams, and stairways)

Formlining & FinishPowder-coated Aluminium panels for easy stripping and clean concrete

Installation MethodManual assembly with pin & wedge connection; zero heavy crane locks

Joint ToleranceMillimetric precision with tight tongue-and-groove profile interlock

Plate Thickness4.0 mm nominal high-density structural web with reinforced ribs

The Qore Range

Modular Standard

FC-01

Flexi Column Formwork

RW-02

Retaining Wall Panels

ST-03

Pre-formed Staircase

CF-04

Typical Change Floor

DC-05

Deck Column Structure

VC-06

Vertical Column Panels

Engineering Note

All components feature standard pin/wedge connectivity for rapid manual locking without custom fillers.

Government Partnership

Investing in the Future of Infrastructure

Qore Aluminium Formwork is proud to announce a formal commitment and industrial alliance with the Government of Uttar Pradesh (MoU: 25/MSME/0000029494).

This collaboration establishes a nexus for specialized fabrication in Northern India, bringing automated friction stir welding and high-capacity modular manufacturing to the regional construction ecosystem.

MoU: 25/MSME/0000029494UP State Industrial Alliance

Investment Scale14 Crore INR

Modern fabrication powerhouse scaling global export output.

Skilled Labor540+ Workforce

Local industrial training in precision robotics & CNC tooling.

Operations ActiveJuly 2025

Active automated line dispatch cycle initiation.

Precision Formed. Engineered for Strength.

A Synergy of Heritage and Modern Technology

Pillars of Monolithic Structural Superiority

Accelerated Floor Turnover

Absolute Geometric Alignment

Autonomous Crane-Free

Optimized Schedules

Enduring Durability

100% Recyclable Alloy & Melt-Back Asset Re-engineering

End-to-End Asset Lifecycle Solutions

Integrated Formwork Solutions

Automated Factory Manufacturing

Formwork Re-engineering & Melt-Back

Site Cadence & Technical Coordination

The 4-to-5 Day Monolithic Cycle Protocol

Standard 4-to-5 Day Floor Turnaround

Wall Layout & Vertical Reinforcement

Vertical Panel Erection & Alignment

Beams & Deck Panel Assembly

Slab Reinforcement & MEP Conduits

Laser Inspection & Final Box-up

The Monolithic Pour

Engineered System Specifications

Structural Parameters

The Qore Range

Flexi Column Formwork

Retaining Wall Panels

Pre-formed Staircase

Typical Change Floor

Deck Column Structure

Vertical Column Panels

Investing in the Future of Infrastructure

Trusted by India's Premier Developers

Precision Formed.
Engineered for Strength.

Accelerated
Floor Turnover